NovaNox® Charge Air Pipes

Boosting Turbocharged Engine Performance

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High-Quality NovaNox® Charge Air Pipes for Enhanced Engine Efficiency

Charge air pipes are vital components in turbocharged engines, facilitating efficient combustion by channeling compressed air from the supercharger to the combustion chamber. This essential function not only boosts engine performance but also contributes to significant fuel savings. Conversely, any compromise in the integrity of these pipes, such as leaks, can lead to substantial losses in power and increased fuel consumption.

At NovaNox®, we specialize in producing charge air pipes that meet the precise needs of our customers. Utilizing advanced manufacturing technologies, we ensure each pipe offers unmatched quality and durability.

Our flexibility in design and manufacturing allows customers to select from a diverse range of materials and diameters, with the ability to incorporate specific requirements and specifications. This ensures seamless integration into any machine, plant, or vehicle, optimizing performance and compatibility.

Furthermore, NovaNox® provides extensive consulting and support throughout the development and implementation of custom charge air pipes. From initial planning to final assembly and commissioning, our experts lend their extensive knowledge and experience to ensure your project's success.

NovaNox® charge air pipes are the ideal solution for clients demanding the utmost in performance, quality, and adaptability for their machinery, plants, and vehicles. Leveraging cutting-edge technology and comprehensive client support, we deliver bespoke solutions that meet the highest industry standards.

Discover high-quality charge air tubes for machines, plants and vehicle technology

Custom-Designed Charge Air Pipes by NovaNox®

NovaNox® excels in the bespoke manufacturing of charge air pipes for sectors spanning machinery, equipment, and automotive technology. With our extensive expertise in pipe technology, we create solutions that are meticulously tailored to meet the unique requirements of each client. Our charge air pipes are crafted from premium steel or stainless steel, shaped through precise bending and welding techniques to achieve the exact configurations needed.

Our advanced production capabilities allow us to tackle even the most complex geometries, ensuring a perfect fit for challenging installation environments. NovaNox® charge air pipes are engineered to integrate seamlessly into existing systems, maximizing efficiency even in the most compact spaces. Trust our deep industry knowledge to deliver custom solutions that enhance the functionality and performance of your machinery.

For a tailored approach to your charge air pipe needs, contact the NovaNox® team. We are ready to transform your specifications into high-performance reality.

Custom-Designed Charge Air Pipes by NovaNox®

FAQ - Frequently asked questions

Charge air pipes are essential components in turbocharged engines, linking the supercharger to the combustion chamber. By delivering compressed air, they enhance engine efficiency and performance while promoting significant fuel savings.

NovaNox® charge air pipes are custom-designed to meet specific customer needs, ensuring high quality, longevity, and flexible design options. Available in various materials and sizes, these pipes come with the added benefit of tailored configurations and comprehensive expert guidance throughout the development process.

Individual

Individual charge air pipes

Complex geometries

Complex geometries welded and bent

Customized

Pipe finishing and surface treatments

Services

NovaNox® leverages Finite Element Method (FEM) calculations to enhance product reliability from the design phase. These analyses help assess structural integrity, fatigue strength, and material efficiency early in development, addressing potential issues through detailed simulations of various physical stresses. Our approach includes:

  • Linear and non-linear structural mechanics calculations
  • Analysis of deformations, stiffness, and stability
  • Consideration of natural vibrations
  • Transient structural analysis and collision analyses
  • Temperature field calculations (thermal-stationary and thermal-transient)
  • CAE-supported fatigue calculations with nCode

Results support technical approvals and production releases, ensuring all products meet rigorous quality standards.

NovaNox® provides comprehensive technical drawings and documentation in both 2D (DXF, DWG, PDF) and 3D (STEP) formats. These precise drawings ensure all components fit perfectly and include:

  • Individual part, assembly, and general assembly drawings
  • Extensive documentation for review before production commences

This service facilitates seamless communication throughout your development and manufacturing processes, meeting diverse informational needs efficiently.

Our collaborative approach in prototype and series construction aims to mirror series production as closely as possible from the start. This includes meticulous development, planning, and material selection to ensure optimal results aligned with your time and budget plans. Post-construction, FAI results analysis further refines production efficiency and cost-effectiveness.

Entrust your entire component supply and logistics needs to NovaNox®. Our consignment warehouse offers 1,200 square meters of space, allowing for efficient, cost-effective production. We ensure timely and flexible delivery of charge air tubes and other components, fully integrating with your existing logistics to maintain a continuous supply throughout the year. For more information on how our services can be tailored to fit your needs, schedule a consultation with our experts today.

Quality management

At NovaNox®, we meticulously plan the welding processes for charge air tubes to ensure they meet the highest safety and stability standards. Our welding process planning includes selecting the best welding methods tailored to each tube's specific requirements and determining the optimal welding sequence. This strategic approach not only boosts the efficiency of production but also enhances the longevity and reliability of the sealing on your charge air tubes.

Type marking provides essential traceability for every NovaNox® charge air tube from production to end-use. We offer multiple marking options including laser engraving and self-adhesive labels, ensuring that each tube can be tracked throughout its lifecycle for enhanced security and quality assurance. Options include:

  • Laser engraving
  • Welded metal signs with laser engraving
  • Self-adhesive metal signs with laser engraving
  • Self-adhesive plastic labels with specific imprint and silicone coating for external protection

This system allows for easy and reliable traceability of your charge air tubes, facilitating clear process and route reconstruction.

Our comprehensive leak tests ensure that NovaNox® charge air tubes are leak-proof under continuous usage and exceptional conditions. Tests include:

  • Air-under-water testing at full capacity in a test basin
  • Pressure testing
  • Leak testing using red or fluorescent dyes
  • Ultrasonic testing

Each test comes with a written declaration of conformity, adding a crucial layer of verification to your documentation.

NovaNox® maintains precise documentation and certification to ensure high production quality. Our comprehensive quality management documentation helps detect and eliminate any discrepancies early, optimizing cost efficiency in large-scale projects. Available documents include:

  • Initial sample inspection report according to VDA 2, EN 9102
  • Factory certificates 3.1 and 2.2 according to EN 10204
  • Dimensional reports using 3D measuring technology (Faro measuring arm)
  • Declaration of conformity for pressure tests

These documents can be seamlessly integrated into your overall quality management system.

Interested in customized advice on quality management for NovaNox® charge air pipes? Schedule a consultation with our experts today.