Integrated Insulation for Engines and Exhaust Systems
NovaNox® integrated insulation is a crucial component in vehicle technology, designed to enhance the performance and efficiency of engines and exhaust systems. It serves to protect temperature-sensitive engine components from damage and to optimise the functionality of catalytic converters, exhaust manifolds, and diesel particulate filters.
Integrated insulation consists of high-temperature resistant insulation material and a very thin stainless steel foil, which is formed into the desired contour of your components using a pressing tool. The use of thin stainless steel foils minimises weight, while the excellent insulating properties of the integrated insulation significantly reduce heat loss and maintain a consistent system temperature in machinery, plants, and vehicles.
A further advantage of integrated insulation is optimal contact protection during continuous operation. This is particularly important for mechanics working on engines and exhaust systems, as it safeguards them from burns during machine or vehicle operation. Additionally, sensitive surrounding components are protected from radiant heat and premature wear.
In addition to reducing radiant heat, integrated insulation must also be reliable under continuous exposure to weather, vibrations, high exhaust gas temperatures, and mechanical stresses. For this reason, only high-quality materials are used to ensure that the integrated insulation has a long lifespan and maintains its protective effect.
Another important aspect of NovaNox® integrated insulation is compliance with statutory norms such as EURO 6 or Tier 4. By utilising integrated insulation, vehicles and machinery can meet the required emission standards, thereby reducing environmental impact.
Overall, NovaNox® integrated insulation offers an effective solution for protecting engine components and exhaust systems in vehicle technology from damage, and for improving the performance and efficiency of machinery and vehicles. The high-quality materials and reliable manufacturing ensure long durability and consistent protective action, even under demanding conditions.
Custom Integrated Insulation for Engines and Exhaust Systems
As an experienced manufacturer in insulation technology, NovaNox® offers customised thermal integrated insulation for engines and exhaust systems. With our NovaNox® integrated insulation, radiant heat of up to +1,200°C can be effectively minimised to prevent heat loss and maintain a consistent system temperature in machinery, plants, and vehicles.
Our integrated insulation is contoured and manufactured using a pressing tool, featuring tightly welded seams to ensure a snug and precise fit. This minimises radiant heat and simultaneously provides excellent contact protection. We also supply custom pipe systems, exhaust lines, and silencers as ready-to-install solutions, including our integrated insulation.
NovaNox® integrated insulation optimally protects surrounding sensitive components from radiant heat and premature wear. Connection points, mounts, or sensors remain accessible thanks to the individual tailoring. Trust our many years of experience in the development and production of tailor-made thermal integrated insulation for your engines and exhaust systems.
Structure and Performance of NovaNox® Integrated Insulation
NovaNox® metallic insulation is a high-temperature resistant thermal insulation with a very thin stainless steel foil, which varies in thickness depending on temperature requirements. Through this innovative technology, NovaNox® integrated insulation is capable of optimally protecting against temperatures up to +1,000°C. The thermal insulation is encased by a very thin stainless steel foil, which can be reduced to 0.1 mm if required. Despite its compact design, NovaNox® integrated insulation provides optimal protection against radiant heat.
Due to its low weight and reduced insulation thickness, the insulation system is particularly suitable for confined installation spaces with high radiant heat. NovaNox® integrated insulation is primarily used to protect temperature-sensitive engine components, such as manifolds, turbochargers, exhaust housings, downpipes, catalytic converters, and silencers. With NovaNox®, you receive a customised solution for your insulation requirements.
