NovaNox pipe constructions are custom-engineered solutions tailored for machinery, plant, and vehicle technology applications. Constructed from premium materials like high-quality steel, stainless steel, or aluminum, these structures are designed for durability and precision.
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Engineered Tubular Constructions for Industry Applications
NovaNox® tubular structures are robust, load-bearing metal frameworks extensively used across various industrial sectors. Ideal for mechanical, plant, and vehicle engineering, these structures function as essential components such as tubular frames, engine guards, and base frames. Crafted from high-quality steel, stainless steel, or aluminum, these structures are renowned for their durability and resistance to harsh conditions.
Designed to shield against environmental damage, NovaNox®'s tubular constructions are not only incredibly durable but also customizable to meet specific client needs. This adaptability, coupled with superior material quality and straightforward assembly, renders them an optimal choice for diverse applications.
Commonly employed as foundational elements within machine and plant engineering, NovaNox® pipe constructions enhance stability and safety for equipment. In the realm of vehicle technology, they serve crucial roles as chassis components or protective bars, safeguarding occupants during travel.
Ultimately, NovaNox® tube constructions offer a flexible and reliable solution for numerous engineering challenges in mechanical, plant, and automotive fields.
Are you seeking tailored pipe constructions for your industrial setups? Schedule a free consultation with our NovaNox® experts today and benefit from our deep-rooted expertise and commitment to quality.
NovaNox® - Your partner in dependable industrial solutions.
Bespoke Pipe Constructions by NovaNox®
NovaNox® is a renowned leader in fabricating bespoke tube constructions for various industries including machinery, plants, and vehicles. As a Tier-1 supplier with extensive experience in tube technology, we specialize in creating custom solutions that meet the rigorous demands of OEM customers.
Our pipe constructions are meticulously crafted from the finest materials such as high-quality steel, stainless steel, and aluminum. Equipped with cutting-edge manufacturing technology, NovaNox® can achieve any required configuration, from the simplest to the most intricate geometries. Our facility excels in producing complex bends, branches, and reductions with precision and ease.
From robust pipe systems for industrial plants to precision-engineered pipes for automotive use, NovaNox® is committed to delivering top-tier system solutions. We leverage advanced manufacturing techniques and a collaborative approach to develop products tailored to each customer's specifications.
At NovaNox®, we prioritize quality and customer satisfactionl. Contact us today to discover how our custom pipe designs can enhance your operational efficiency and technical capabilities.
Advanced Curved Pipe Constructions by NovaNox®
NovaNox® employs a variety of sophisticated bending processes and techniques to bring to life the complex and varied design requirements of our customers. A key method we utilize is the combined bending process, which involves multiple stages of mandrel bending and roll bending to achieve precise formations, even on already bent tubes.
Detailed techniques like mandrel bending involve placing tube structures onto a mandrel, shaping them around the tool to achieve specific radii, with clamping jaws and slide rails ensuring stability. Roll bending, alternatively, involves clamping tubes in adjustable rollers, allowing for rolling, tube rolling, or profile rolling, which facilitates tighter bending radii and more complex bends.
These processes are typically performed on "cold" tube constructions, where 'cold' refers to tubes that have cooled down post-manufacture, allowing for a broader range of machining profiles. Cold bending not only offers cost and time efficiency but also allows for multiple transition bends on a single structure. However, it’s important to note that at diameters exceeding 2 meters, cold bending's capabilities are limited and require alternative techniques like blast furnace processing.
All material used in NovaNox® pipe constructions undergo rigorous testing to ensure top quality. This meticulous quality control enables us to guarantee our clients the highest standard of materials and complete traceability.
Employed across diverse industries, NovaNox® pipe constructions are integral to sectors such as power and biogas plant construction, the furniture industry, construction, automotive, light metal construction, and agricultural machinery, amongst others.
Expert Welding in NovaNox® Tubular Constructions
NovaNox® is a leader in advanced pipe processing, with welding as the heart of our operations. We utilize a diverse range of welding techniques, including MIG, MAG, and TIG, as well as brazing, to expertly create both simple and intricate tubular geometries. These methods empower us to produce welds that are not only watertight but also continuous, ensuring the utmost reliability of our final products.
Following the welding stage, NovaNox® performs meticulous finishing operations. Our services include lasering, milling, turning, riveting, and grinding, culminating in the final assembly. We employ highly skilled welders who uphold the highest quality standards throughout each production phase, ensuring that every component meets NovaNox®'s rigorous quality expectations.
Precision CNC Control in NovaNox® Tube Manufacturing
CNC control systems are crucial to the precision and efficiency of NovaNox® tube construction processes. These advanced systems facilitate the production of CNC bent parts, including ellipses, stab bends, tail bends, and 3D bent parts, with unmatched precision in transitions and variability in radii. Our state-of-the-art CNC tube bending machines uphold the highest quality standards, crucial for maintaining consistency across large-scale productions.
This technology is particularly vital in series production, where repeatability is essential. Each bend is executed precisely, ensuring that every piece meets NovaNox®'s stringent quality requirements, reinforcing our commitment to delivering superior industrial solutions.
Frequently Asked Questions About NovaNox® Pipe Constructions
As versatile, load-bearing metal structures, NovaNox tubular constructions are integral to the infrastructure of machines, plants, and vehicles. They are commonly used as complex systems' tubular frames, engine guards, and foundational components.
Our tubular structures are crafted through advanced processes that bend and weld materials into the required shapes. NovaNox can accommodate any design from simple to complex geometries, ensuring each construction is perfectly suited to the intended installation environment with effortless precision.
NovaNox utilizes various bending techniques, including a specialized combined bending process. This process involves repeated mandrel bending and roll bending to achieve the desired form, even allowing reformation of already bent tubes to meet exact specifications.
Services
NovaNox® offers comprehensive FEM (Finite Element Method) calculations to optimize product performance from the design phase to operation. These advanced simulations evaluate material efficiency, structural integrity, and fatigue strength, helping to anticipate and resolve potential issues in complex geometries. Our services include linear and non-linear structural-mechanical calculations, analyzing deformations, stiffness, stability, natural vibrations, transient structural dynamics, collision impacts, and thermal conditions. These calculations adhere to general and international standards, ensuring reliable results that support production releases and product liability claims.
Our detailed design creation process includes producing technical drawings in both 2D (DWG, DXF, PDF formats) and 3D (STEP format), encompassing individual parts, assembly, and general layout drawings tailored to your specifications. Alongside technical drawings, we provide extensive documentation to facilitate adjustments and fulfill specific requirements before production commences. This meticulous approach ensures flawless implementation and effective communication across all stages of development and manufacturing, enhancing efficiency throughout the production process.
NovaNox® collaborates closely with clients in the prototype and series construction phases to refine development, planning, and manufacturing processes, aligning closely with time and budget expectations. Our approach includes detailed analysis of First Article Inspection (FAI) results to maximize manufacturing efficiency and profitability. This proactive involvement significantly reduces implementation times and supports a timely transition to serial production, ensuring projects remain within budget constraints.
Entrust NovaNox® with your entire component supply and logistics process, from requirement determination to execution. Our comprehensive services include managing a consignment warehouse with over 1,200 m² of storage space, reducing the need for your own storage facilities and lowering production costs. This strategic support ensures a consistent supply of components for series production and seamless integration into existing logistics processes, maintaining a reliable supply chain throughout the year.
System supplier NovaNox
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Deniz Demirci
CEO, Sales
Timo Dutko
CEO, Construction
3500+
Stock item
17+
Industries served
3250+
Successful projects
178+
Serial products
NovaNox® is a system supplier for manufacturers of machines, plants and vehicle technology. We specialize in hose technology, pipe technology, insulation technology, exhaust gas technology, tank technology and pipe constructions. From development and prototype production to series production.
