Tube Constructions

Tube constructions are load-bearing metal structures that can be used in many areas. In machinery, plant engineering, and vehicle technology, they are frequently used as tube frames, engine protection bars, machine components, or base frames. NovaNox® tube constructions are made from steel, stainless steel, or aluminium tubes and are characterised by their robustness and resilience.

NovaNox® tube constructions offer protection against environmental influences and are extremely durable. They can be manufactured individually and to customer specifications, making them versatile. Due to their high material quality and easy assembly, they are a popular choice for many applications.

In machinery and plant engineering, NovaNox® tube constructions are often used as load-bearing elements. They provide stability and safety for the machines and systems. In vehicle technology, they are frequently used as chassis or protective bars to safeguard vehicle occupants.

Overall, NovaNox® tube constructions are a versatile solution for many applications in machinery, plant engineering, and vehicle technology.

Do you require a custom-made tube construction for your machinery, plant, or vehicles? Arrange a free and non-binding consultation with our experts now.

NovaNox® – Trust in experience and quality.

NovaNox® is an experienced manufacturer of custom tube constructions for machinery, plant engineering, and vehicles. With years of expertise as a Tier 1 supplier in tube technology, we develop and produce tailored system solutions for the most demanding requirements of OEM customers.

NovaNox® tube constructions are bent and welded from high-quality steel, stainless steel, or aluminium. From simple to complex geometries, NovaNox® realises tube constructions for every installation situation using modern manufacturing capabilities. Complicated bends, tube branches, and tube reductions are effortlessly achievable.

Whether it involves complex tube systems for industrial plants or precisely manufactured tubes for use in vehicles, NovaNox® consistently delivers system solutions of the highest quality. Through the application of state-of-the-art manufacturing technologies and close collaboration with our customers, we are able to develop individual solutions that are perfectly tailored to our customers' needs.

At NovaNox®, quality and customer satisfaction are paramount. Contact us today to learn more about our custom tube constructions.

By applying various bending processes and techniques, NovaNox® can implement the most diverse and complex design ideas from customers. An example of the techniques used is the combined bending process. Here, tubes and tube constructions are partially reshaped multiple times through the interplay of mandrel bending and roll bending. Reshaping by this method is also possible if the tubes have already been bent once.

In mandrel bending, the tube constructions are first pushed onto a mandrel. Subsequently, they are bent around the tool at a defined radius. Clamping jaws and guide rails provide the necessary stability. In roll bending, however, tubes are clamped into adjustable rollers and deformed. Due to this procedure, it is also referred to as rolling, tube rolling, or profile rolling in specialist jargon.

Significantly tighter bending radii are possible with this method. Furthermore, this process enables us to produce very tight bending radii and multiple bends. The mentioned procedures are performed on “cold” tube constructions.

But what exactly is meant by “cold” tubes/tube constructions, and why are they only bent in the “cold” state? “Cold” tubes refer to tubes that have gone through the manufacturing process and have now cooled down. Tube constructions are bent in the “cold” state because it allows for a significantly broader spectrum of profile processing. Moreover, the process for “cold” tube constructions is considerably more cost-effective and faster to implement, and multiple transitional bends can be executed on a single tube construction. Only at a diameter of 2 metres does cold bending limit the processing possibilities of the construction – these can then only be processed in a blast furnace.

The materials for the production of your NovaNox® tube construction undergo meticulous inspection to ensure the highest quality. Through this process, we can offer our customers the highest grade of materials and full traceability.

NovaNox® tube constructions find application in many different areas of industry. Our main customers include, for example, power plant and biogas plant construction, the furniture industry, the construction industry, the automotive industry, light metal construction, tractor and agricultural machinery manufacturing, and mechanical and plant engineering.

NovaNox® is a company specialising in tube processing. An important component of this process is welding work. By employing various welding methods such as MIG, MAG, and TIG welding, as well as brazing, both simple and complex geometries can be realised. These processes enable the production of watertight welds and arc welds with continuous wire.

After welding, NovaNox® also undertakes finishing work such as laser cutting, milling, turning, riveting, and grinding, as well as final assembly. The company relies on highly qualified welders and guarantees high quality throughout the entire process.

CNC control is an indispensable component of tube construction manufacturing. With its support, CNC bent parts, such as ellipses, arch bows, sweeping bows, or 3D bent parts, can be manufactured with precise transitions between bends and straight sections, as well as variable radii. A CNC tube bending machine ensures the highest quality standards. This plays a crucial role, particularly in series production, as the machine guarantees high repeatability for every type of bend.