Deniz Demirci
CEO, Sales
Depending on the conditions of use, textile insulation consists of various fabric combinations and has very good insulating properties. The excellent insulating properties of textile insulation thus reduce heat loss to a minimum and maintain a constant system temperature in machines, plants and vehicles. At the same time, the textile insulations for engines and exhaust pipes offer optimum protection against contact during continuous operation. They are used as insulation for exhaust systems and expansion joints in engine construction, vehicle manufacturing and shipbuilding. They also serve as insulation for heated tools, gas turbines in power plants or heating zones of plastics processing machines.
NovaNox® technical insulation acts as one of the cornerstones for achieving climate targets, energy efficiency, CO2 reduction and plant safety. The short payback period, simple and fast implementation and significant cost reduction are also excellent features of the technical insulations.
In addition, surrounding sensitive components are protected from the radiated heat and premature wear. In addition to optimal thermal insulation or thermal insulation must be extremely heat resistant and vibration resistant and must also ensure high reliability in permanent weather conditions, high exhaust gas temperatures and mechanical stresses.
There is a wide range of applications for NovaNox® insulation. For example, they can be used in shipping, the automotive industry, aviation, or even in plant engineering.
The NovaNox® insulating sleeves are particularly noteworthy here. They are needed for the heating tapes, valves or pipelines. Insulating sleeves score especially with the high energy savings and the associated cost savings. Furthermore, they offer protection against contact and combustion, shorter heating times for your components and consistent heat throughout the entire production process.
With our many years of experience as a system supplier in insulation technology, we develop and produce tailor-made textile insulations for manufacturers of machines, plants and vehicle technology. We have specialized in particular in insulation mattresses, insulation pockets and engine and exhaust gas insulation.
NovaNox® textile insulations are extremely heat-resistant and have very good insulation properties, thus reducing the generated radiated heat of up to +1,200°C to an extreme minimum. Heat loss is prevented, so that the system temperature in machines, plants and vehicles is maintained at a constant level.
Textile insulations from NovaNox® are manufactured to fit the contours. Due to the individual cutting, the NovaNox® textile insulation fits tightly and precisely and is therefore very space-saving, which can be of great importance in an angled machine room. Radiated heat is thus reduced to an absolute minimum, and the insulation also provides excellent protection against contact.
This contact protection is complemented by combustion protection. They provide holistic and reliable protection against burns. The touch protection prevents and avoids injury when touching hot pipes. Contact protection and combustion protection are used in particular for engine insulation, silencer insulation, plant insulation, compensator insulation or turbocharger insulation.
In addition, surrounding sensitive components are ideally protected from radiated heat and premature wear. Thanks to the individual cut, connection points, brackets or sensors also remain accessible.
The high-quality and certified NovaNox® insulations also offer a significant improvement in occupational safety and score points for their particular flexibility. In addition, they are quick to dismantle, easy to reuse and simple to clean. Fire protection and sound absorption are further properties that NovaNox® textile insulations bring with them. Finally, the high durability results in significantly lower maintenance and disposal costs.
NovaNox® textile insulation is manufactured on a fiberglass base. Efficient insulation material is incorporated into our technical high-performance fabric. Depending on your specific installation situation, the thickness of the insulation layer is selected. It provides high thermal insulation and acoustic insulation.
In the basic principle of thermal insulations, different layers are manufactured: Outer fabric, insulating material, inner fabric, wire mesh. Since the outer fabric is farthest from the heat source, but closest to the outside world, special attention is paid here to resistance to external influences. For example, it must be able to withstand dirt, coolants, oil or even snow. Next comes the insulation material, which is the actual insulating layer. It consists of needled glass fiber mats. The more glass fiber mats are used in the insulation layer, the stronger the insulating effect. As a direct point of contact with the hot machine part, the inner fabric must be able to withstand enormous heat. It also consists of glass fiber mats or silicate, which is additionally reinforced with stainless steel threads. The layer that lies in front of the inner fabric is the wire mesh. Its main purpose is to protect against excessive abrasion.
Conventional insulation material and therefore textile insulation are mostly considered risky for people and the environment during maintenance or replacement. For this simple reason, NovaNox® has chosen to manufacture and develop sustainable insulations. The insulations are provided with a green outer layer to show sustainability and improvement of your green footprint. Of course, it is still possible to produce the insulations with your corporate colors. What stands out as an advantage of the sustainable insulations is especially the compatibility. Namely, the NovaNox® special textile insulations do not contain calcium, sodium or potassium, thus preventing the formation of highly toxic chromates. The environmentally friendly and sustainable textile insulations are also individually manufactured and can be adapted to your specific installation space situation. In addition, they are heat resistant up to 1100°C, and for a short time even up to 1300°C, and due to their different composition they do not offer any disadvantages for your specific application. In addition, they are non-flammable, have a vermiculite coating on both sides and are flexible and soft. If you are interested in making your vehicles and machinery more sustainable, feel free to book a no-obligation initial consultation at the bottom of the page!
As proof of the outstanding quality of NovaNox® textile insulations, our partner company works according to the corresponding standards in the following areas:
The usual insulation material used for motors or vulnerable pipes contains alkaline or alkaline metals such as calcium oxide (CaO), sodium oxide (Na²O) or/and potassium oxide (K²O). The material consists of up to 40% of the various oxides. The engine parts and other stainless steel components, on the other hand, contain chromium-containing compounds. For example, the calcium oxide reacts above 300° C with the chromium-containing compounds. This causes the chromium (III) compounds to "oxidize" to chromium (IV) compounds, the so-called chromates. In combination with calcium oxide, calcium chromate (CaCr04) is formed. Once this process has taken place, the compound does not volatilize until it reaches more than 800° C. The chromium content of the components and the chromate used are decisive factors. The chromium content of the components and the calcium oxide content of the insulating materials determine how many chromates are released.
The resulting heavy metal compounds are released during installation work. They are very dangerous for humans and the environment, as they contain carcinogenic, mutagenic and particularly environmentally hazardous contents. Skin contact or inhalation of the released compounds can cause serious damage to health. Used insulating materials contaminated with chromates must also be disposed of properly and at high cost as hazardous waste after use, so that there is no risk to groundwater.
A special focus at NovaNox® is on the special insulations that manufacturers need for the construction of ships and yachts. So we can serve you in this area with all the insulation you need. Be it thermal insulation for the accommodation on board or fireproof insulation. However, you can also count on us for noise protection devices for engines or generators or for the insulation of deck lines. Here it is of secondary importance where your ship is produced and when you need the materials. We ship our insulation worldwide and, thanks to our own consignment warehouse, on time and on call.
In the production of insulation for marine traffic we work according to the SEE19002 standard and thus offer you the necessary and required safety for your insulation.
Textile insulations for machines, plants and vehicle technology from NovaNox® consist of different fabric combinations depending on the conditions of use and thus have optimum insulating properties. These insulating properties reduce heat loss to a minimum. The insulation maintains the system temperature at a constant level and also provides optimum protection against contact during continuous operation. Surrounding sensitive components are optimally protected against radiated heat and premature wear. In addition, the insulation reliably protects against weather, vibrations, high exhaust temperatures and mechanical stresses.
The tailor-made textile insulations reduce radiated heat of up to 1,200°C to an extreme minimum. Thanks to contour-matched production and individual cutting, they fit snugly and precisely.
In addition, the insulations are provided with closures for each individual installation situation. For maintenance or repairs, the NovaNox® insulations can be easily and quickly disassembled and then reassembled at any time thanks to the intelligent closure technology. The choice for the closures of your individual textile solution depends on the size and positioning.
Textile insulation pads and insulation mattresses can be used in many ways in industry, e.g. as high-temperature insulation for gas and steam turbines. For example, they can be used on piping, boilers and furnaces, or gas turbines. In addition to reducing radiated heat, their key functions are to provide protection against flying sparks, molten metal and high contact heat. The insulating pads and insulating mattresses are made of different fabric combinations, depending on the operating conditions and their installation situation, and thus have very good insulating properties. These insulating properties prevent heat loss and also provide optimum protection against contact during continuous operation. In addition, surrounding sensitive components are protected from enormous radiated heat and thus from premature wear. NovaNox® textile insulating pads and insulating mattresses also provide reliable protection against permanent weather conditions, vibrations, high temperatures and mechanical stresses.
With customized insulating pads and insulating mattresses you have the possibility to reduce a generated radiated heat of up to 1,200°C to an extreme minimum. The insulating pads and insulating mattresses can be manufactured contour-adapted and fit tightly and precisely due to the individual cutting. You can also send us your old insulating mattresses as a template. With the help of these old mattresses we will make a sketch for you according to the old pattern. Please note that old insulations may contain carcinogenic substances and must therefore be packed dust-proof and may only be sent to us with the appropriate information.
The textile insulating pillows and insulating mattresses are also equipped with an individual closing technique. The different closing techniques allow for easy and quick assembly and disassembly during maintenance or repairs, ensuring reusability for a long lifetime.
The individual textile insulating pads and insulating mattresses can be designed as valve insulations, insulating mats, insulating caps, insulating blankets, shell mattresses, thermal mats, valve caps or even insulating mattresses. Since the given possibilities represent only some of extraordinarily many you announce yourselves gladly with one of our coworkers. We will be glad to help you to find the optimal solution for you!
NovaNox® insulating bags are versatile and flexible in use. They have very good insulating properties and are resistant to aggressive media. The insulating properties are ensured by the different fabric combinations. With their properties, the insulating pockets offer effective protection against fire, sparks, liquid metal, acids and also high temperatures. They are therefore excellent as heat and cold protection for accumulators and batteries or other sensitive components. Explosive materials can also be stored in them without any problems.
As a Tier 1 supplier, our insulating bags are tailor-made and contour-adapted. The individual cut allows them to fit tightly and precisely. Sensitive materials are thus optimally protected from heat or cold. In addition, leakage of explosive liquids is prevented.
The individual closure technology is also used for the insulating bags. It offers quick and easy assembly and disassembly for maintenance or repairs. Attached handles ensure comfortable transport.
Efficient and reliable insulation solutions are indispensable in industry to ensure smooth operation of plants. NovaNox® offers insulation jackets of the highest quality that provide optimum protection against heat, cold and other environmental influences. With their outstanding insulating capacity and adaptability, they are the ideal solution for a wide range of industrial applications.
NovaNox® insulating jackets are made of special heat-resistant materials that provide excellent thermal insulation and outstanding resistance to chemicals and abrasion. This ensures reliable protection of your equipment against extreme temperatures and other harmful influences.
NovaNox® insulating jackets for industrial applications are also characterized by their ease of installation and maintenance. They are flexible and easy to install, which saves time and labor costs. They are also usually easy to clean, which facilitates regular maintenance and extends the life of your equipment.
Trust NovaNox® for superior quality and comprehensive insulation protection with our insulation jackets for industrial applications. Insulating jackets from NovaNox® provide the optimum protection and insulation capability for your equipment. Convince yourself of the outstanding quality of our insulating jackets from NovaNox® and ensure reliable protection for your plants.
Do you need custom-made insulating jackets to operate your machines and systems energy-efficiently or to protect your employees from contact heat? We will be happy to advise you. Book an appointment with our experts here.
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NovaNox® is a system supplier for manufacturers of machines, plants and vehicle technology. We specialize in hose technology, pipe technology, insulation technology, exhaust gas technology, tank technology and textile insulation. From development and prototype production to series production.
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