Needled Mat Insulation for Industrial Applications
NovaNox® needled mat insulation is used as an insulating and damping material for high-temperature applications in vehicles (automotive manufacturing), plants (plant construction), and machinery (mechanical engineering). They are employed in power plant construction for insulating turbines. NovaNox® needled mat insulation is also used in automotive and rolling stock manufacturing for insulating engine compartments, various tanks such as hydraulic tanks, or for floor insulation. Furthermore, NovaNox® needled mat insulation finds numerous applications in electrical engineering and domestic technology, as well as for construction or shipbuilding, for insulating walls, ceilings, and conduits. Any pipelines for machinery, plants & vehicles, whether charge air pipes, cooling water pipes, or hydraulic pipes, can be efficiently insulated with NovaNox® needled mat insulation. Due to this wide range of applications, NovaNox® needled mat insulation must meet a variety of requirements to function optimally even under extreme external conditions.
NovaNox® needled mat insulation exhibits different thermal conductivities and bulk densities depending on the application. Thicknesses vary from 4mm up to 12mm, and bulk densities from 160 kg/m³ up to 250 kg/m³. Bulk density and thickness are individually adapted to your specific installation situation to efficiently insulate your system components. The temperature resistance of the glass fibres is approximately 550°C, and that of the sewing thread is approximately 180°C.
Product Data for Needled Mat Insulation
- Application temperature: up to 500°C
- Material thickness: from 4 mm
- Standard width: 1000 mm
- Weights: approx. 2500 g/m²
- Colour: RAL colours available
- Odour: neutral
- Additional equipment: single-sided aluminium coating
Additional Properties
- vibration resistant
- toxicologically harmless
- ecologically and physiologically harmless
- non-combustible according to DIN 4102-1
- no binders added
NovaNox® Needled Mat Insulation for OEMs
As your system supplier, we not only provide you with products from our standard range but also offer a unique product portfolio with various high-performance insulation options. These are optimally tailored to your installation situation. Our modern manufacturing processes enable us to produce precisely fitting system solutions. You benefit from our extensive expertise, increasing your time efficiency and cost savings. The application possibilities for NovaNox® needled mat insulation are diverse in plant construction, mechanical engineering, and vehicle manufacturing. In domestic technology, NovaNox® needled mat insulation is primarily used for insulating various pipelines and ventilation ducts. There, NovaNox® needled mat insulation ensures maximum fire and thermal protection. Even with complex system components such as hydraulic tanks, efficient insulation solutions and thermal insulation are required. Process-technical stability and functionality must nevertheless be ensured. NovaNox® needled mat insulation provides energy-efficient processes with a constant process temperature. Through efficient thermal protection, not only is the longevity of your machine ensured, but performance is increased and consistently maintained at a high level.
Customised NovaNox® Needled Mat Insulation
With our extensive expertise in insulation technology, we develop and produce customised NovaNox® needled mat insulation for a variety of industrial applications. Thanks to their non-combustibility, NovaNox® needled mat insulation is used as a thermal insulator for temperatures up to 600°C. As a thermal and sound insulation material, NovaNox® needled mat insulation finds application in various sectors.
NovaNox® needled mat insulation is manufactured with contour adaptation. Customer-specific cuts are made using state-of-the-art manufacturing methods. Absolute dimensional accuracy significantly reduces radiant heat. Machinery, plants, and vehicles contain sensitive components that must be protected from extreme external influences. By using NovaNox® needled mat insulation, you protect sensitive components from radiant heat and premature wear, thereby ensuring the longevity of your system. Thanks to individual cutting, connection points, brackets, or sensors remain accessible. You gain absolute ease of installation while meeting all application-specific requirements.
Advantages of NovaNox® Needled Mat Insulation
NovaNox® needled mat insulation provides energy-saving thermal protection, effective fire protection, and reliable moisture protection for various system components. Apart from maximally reducing heat loss and increasing occupational safety, NovaNox® needled mat insulation offers a variety of further advantages. They are particularly easy to apply due to their self-adhesive surface and offer significant space savings due to their material. Furthermore, their longevity is ensured, and they possess good thermal conductivity. NovaNox® needled mat insulation consists of a certified high-performance fabric and is ideally suited for insulating plant, vehicle, and machine components. Connection points such as brackets or sensors remain accessible to you. Through their energy-saving thermal protection, CO2 emissions are reduced, and the performance of your system is increased. Noise emissions from fast-flowing media are minimised to the utmost. You operate not only energy-efficiently but also in an environmentally friendly manner. Even at high operating temperatures, NovaNox® needled mat insulation provides excellent thermal and sound protection. Protection against frost and the non-combustibility of the material contribute to incomparable performance.
At NovaNox®, we adhere to testing standards to meet our and your quality requirements:
- DIN ISO 93544
- DIN EN ISO 12127
- DIN EN ISO 5084
- DIN 4602
- DIN EN ISO 13934
Material and Performance of NovaNox® Needled Mat Insulation
NovaNox® needled mat insulation consists of a needled mat with a single-sided aluminium coating. Characteristic features include high vibration resistance and non-combustibility according to DIN 4102-1. Additionally, NovaNox® needled mat insulation is binder-free, as well as toxicologically, ecologically, and physiologically harmless.
NovaNox® needled mat insulation has a filament diameter of 6-13 µm and a standard width of 1000mm. Furthermore, they have a material thickness of 4-12mm and are odour-free.
Thermal Conductivity
The advantages extend beyond the temperature and vibration resistance of NovaNox® needled mat insulation to include increasing thermal conductivity with rising mean temperature. For instance, with a constant bulk density of 130 kg/m³ and a mean temperature of 50°C, the conductivity is 0.039 W/m°K, or 0.121 W/m°K at a mean temperature of 500°C.
Closure Technology for NovaNox® Needled Mat Insulation
NovaNox® needled mat insulation is self-adhesive, making it particularly easy to handle and install. This leads to significant time and cost savings.
