NovaNox® insulation pads offer a highly efficient solution for industrial insulation needs, complementing our range of insulation mattresses. These technical fabrics contain high-quality integrated insulating materials, making them ideal for a wide variety of cables and components. Our individually manufactured insulation pads are reusable, easy to install, and designed to fit precisely, reducing radiated heat to an absolute minimum.
By maintaining a constant operating temperature, NovaNox® insulation pads provide essential protection against contact, safeguarding against hazards such as flying sparks and high contact heat. This not only enhances the performance and longevity of your systems but also ensures optimal safety. Engineered to withstand constant mechanical stresses, these pads feature various closure types, offering maximum flexibility and installation convenience.
Looking for custom insulation pads for your industrial application? Contact us at the bottom of the page to discuss your individual insulation solution without obligation!
With our extensive expertise in insulation technology, NovaNox® manufactures customized insulation pads tailored to highly specific industrial applications. Our efficient and reliable thermal insulation solutions lead to significant energy savings and reduced costs, ensuring the longevity of your systems. Our advanced heat protection fabric minimizes radiated heat, providing full operational safety.
Each NovaNox® insulating pad is precision-engineered to fit the exact contours of your system, machine, or vehicle. This precise fit not only protects your system against premature wear but also shields surrounding components from radiated heat.
NovaNox® insulating pads are designed for easy and flexible mounting and dismounting, allowing access to mounts and sensors. As a leading system supplier, we offer the capability to punch or cut materials according to customer specifications, covering a wide range of applications and fields of use. Our highly heat-resistant insulating pads represent the simplest fabrication method for lined textile insulations. Additionally, they can be sewn after filling to prevent slipping.
To perform effectively under extreme external conditions, NovaNox® insulation pads are crafted from highly specific material compositions. Each industrial insulation pad is individually manufactured to meet the exact requirements of your installation situation. Our pads are made from high-quality, certified glass fabric, silicate, or aramid fabric. Aramid, a polymeric plastic with a protein-like structure, contributes to a dust-free, oil and water repellent, and vapor-resistant insulating pad ideal for industrial use.
As a premier system supplier, NovaNox® can create both simple and complex geometries tailored to your industrial application needs. Our insulating pads are innovatively designed and individually manufactured, ensuring that the material composition is perfectly suited to your specific installation situation. This unique fabric combination guarantees reliable performance and long-lasting durability.
NovaNox® insulating pads serve as an efficient insulation solution across numerous industries:
Our insulation pads are also versatile enough to be used in various applications, including:
NovaNox® insulating pads offer a multitude of advantages for industrial applications. They provide maximum reduction of radiated heat and significantly enhance occupational safety. The custom-made fabrication ensures maximum flexibility and absolute installation comfort. By maintaining a constant operating temperature, our insulating pads enable efficient energy management of your system, resulting in both time and cost savings.
As your development partner throughout the entire product lifecycle, we ensure that your insulation solution is perfectly adapted to your specific needs and requirements. Whether you need small batches or mass production, our consignment stock is at your disposal. Additionally, you benefit from an efficient supply chain, with our experts managing the obsolescence of your project to ensure continuous improvement and reliability.
The inner fabric of NovaNox® insulating pads is crafted from high-quality, tested glass fabric. To withstand high vibrations and mechanical loads, the inner fabric is reinforced with high-quality V4A wire. This wire reinforcement protects the fabric from direct friction and mechanical stress, ensuring reliability during continuous operation and significantly extending the service life of the pads.
The outer fabric is also made from high-quality glass fabric, coated with PU, PTFE, or aluminum, depending on specific requirements. These coatings are resistant to oils, chemicals, water, gases, and permanent weathering. This protective layer enhances the durability of the internal insulation and fabric, further increasing the lifespan of the pads. Additionally, this combination ensures maximum insulation efficiency for NovaNox® textile insulation.
The core of NovaNox® insulating pads and insulation mattresses is made from high-quality glass fleece, positioned between the inner and outer fabrics. This insulation material boasts a temperature resistance of up to +1,200°C, ensuring exceptional performance in protecting sensitive components under extreme conditions.
NovaNox® insulating pads are equipped with customized closures tailored for each installation scenario. These advanced locking techniques enable rapid assembly specific to each installation situation. For maintenance or repairs, the intelligent locking technology allows the insulation pads to be quickly disassembled and reassembled, ensuring long-term reusability and reducing heat loss to a minimum. The choice of fasteners is determined by the size and positioning of the insulation pads.
Fastening with Stainless Steel Wire
The most conventional and cost-effective fastening method is the use of stainless steel wire, which is wrapped around sewn hooks. Although this method requires more time for assembly and disassembly, it offers high and variable tensile strength. The stainless steel construction provides excellent resistance to temperature fluctuations and weather conditions.
Fastening with Tension Springs
Stainless steel tension springs offer a cost-effective and user-friendly fastening solution. Unlike stainless steel wire, tension springs are easier to handle during assembly and disassembly. However, the tensile force is fixed and non-variable in later use. The material properties of tension springs ensure they are highly resistant to temperature and weather conditions.
Fastening with Buckles and Webbing
Stainless steel buckles and high-quality fabric webbing are ideal for frequent maintenance and repairs. This fastening method allows for quick and easy disassembly and assembly, even when wearing work gloves. The materials are extremely durable and resistant to temperature and weathering, making this technique suitable for large and heavy textile insulation applications.
Velcro Fastener
Similar to buckles and webbing, Velcro fasteners are perfect for frequent maintenance and repairs. They can withstand temperatures up to +240°C and are very user-friendly, enabling disassembly and assembly in seconds. The flat design of Velcro fasteners makes them ideal for installations with limited space.
Need customized and efficient insulation pads for your industry? NovaNox® is your go-to solution! Book a no-obligation initial consultation at the bottom of the page now!
At NovaNox®, we handle the planning and measurement for you on-site, ensuring 100% accuracy of fit for your components. Our precise measurements allow us to optimize the cutting and construction of your insulating pads and mattresses, offering significant cost savings while guaranteeing high fitting accuracy.
Professional installation of NovaNox® insulation pads and mattresses is crucial for sensitive components and demanding installation situations. Our trained team ensures that your systems function smoothly by providing quick and reliable final assembly. This saves you considerable time and effort, ensuring your components are thoroughly insulated.
During the prototype phase, we work closely with you to develop, plan, and design the construction, materials, and manufacturing process. This collaboration ensures optimal results and adherence to your time and cost planning. We analyze FAI results to optimize the manufacturing process for maximum efficiency and cost-effectiveness, helping to shorten introduction times and successfully start series production, which is beneficial for your project budget and security.
We manage the entire process from demand planning to logistics, offering 1,200 square meters of storage space as a consignment warehouse. This setup reduces your costs compared to maintaining your own storage capacity and allows for more cost-effective large batch production. We ensure timely and flexible delivery of your insulating pads and mattresses, integrating seamlessly with your existing logistics processes to provide a secure component supply throughout the year.
Our type identification service ensures that each textile insulation can be traced back to its source throughout its entire lifecycle. This traceability provides added security and reliability. Depending on the material and stress on your textile insulation, we offer various types of labels, including metal labels with laser engraving and sewn labels. Whether using symbols, numbers, or letters, you receive personalized identification for clear path and process reconstruction.
