Steel pipe bending NovaNox®

Test phases and the use of your product after commissioning by your customers should run smoothly. To this end, we use FEM calculations to check the safety, fatigue strength and material efficiency of your concept, among other things, in the early development phases.

In doing so, we digitally present the effect of different force effects, temperature influences and electrical stresses on your design through linear and non-linear structural-mechanical calculations. This allows us to examine the consequences of the various influences on the entire product or component for simple and complex geometries even before prototypes are built.

The results from these calculations are available to you as evidence for technical approvals, for product liability and production releases.

We perform FEM calculations analytically according to generally and internationally standardized standards. This produces comparable and reliable results. In detail we do for you:

• linear and non-linear structural mechanics calculations
• Analysis of deformations, stiffnesses and stability
• Consideration of natural vibrations
• Transient structural analysis
• Collision analyses
• Temperature field calculation (thermal-stationary or thermal-transient)
• CAE-supported fatigue calculation with nCode

We provide the technical drawings in 2D (in .dxf, .dwg and .pdf formats) and in 3D (in .step format). Depending on the design, these include individual part drawings, assembly drawings, overall drawings or assembly drawings, and you will also receive comprehensive technical documentation. This allows you to make any necessary adjustments or add special requests before production begins. This ensures that everything fits as soon as production starts.

With this range of technical drawings and the extensive documentation, communication across your entire development and manufacturing process chain is successful. The different information needs of each stage are thus met and run much more efficiently.

We provide you with the technical drawings in 2D (in .dxf, .dwg and .pdf formats) and in 3D (in .step format). These include individual part drawings, assembly drawings, overall drawings or assembly drawings, as required. In addition, you will receive detailed technical documentation for your review. This allows you to make adjustments or add special requests before the start of production. This way you can be sure that everything fits as soon as production starts.

With this range of technical drawings and the extensive documentation, communication across your entire development and manufacturing process chain is successful, even for highly complex designs. The different information needs of each stage are thus met and run much more efficiently.

We take over the entire process from planning to logistics for you. For this purpose, we provide you with a total of 1,200 square meters of storage space as a consignment warehouse to safeguard continuous manufacturing processes. On the one hand, this saves you costs compared to your own storage capacities. On the other hand, you can produce larger quantities more cost-effectively.

Your bent parts are delivered from the consignment warehouse on schedule and flexibly on demand. Existing logistics processes are fully taken into account. In this way, we guarantee the secure supply of components for NovaNox® bent parts for the entire year.

Would you like to learn more about the exact implementation of our diverse services in your company? Then make a consultation appointment with our experts here now.

Type identification allows each steel sheet to be easily traced back to its origin. The entire process from production to the last use is logged in detail over the complete production cycle. With this unbroken chain of evidence, you are always on the safe side.

Depending on the stress of your steel sheet, different types of type markings can be considered:

• Laser engraving
• Welded metal signs with laser engraving
• Self adhesive metal signs with laser engraving
• Self-adhesive plastic labels with specific imprint and silicone coating for external protection

Your personal identification results from symbols, numbers or letters. This means you can always trace your steel sheet.
 

The leak test guarantees that your steel bends will remain leak-proof even in continuous use. For your additional security, you will receive the result of the leak test as a written declaration of conformity with every delivery. We carry out these leak tests for you:

• Complete testing with air under water in an isolated test basin (for instance, compliant with ECE R34 or 70/21/EEC regulation)
• pressure test
• Leak test by means of red or fluorescent dyes
• Ultrasonic testing

Quality assurance in production ensures the consistently high quality of your products. This requires precise logging of the production processes. Complete documentation also enables enormous cost savings - especially in large projects - because errors and quality deviations can be detected and avoided at an early stage. Precisely documented, repeatable processes save time and human resources. We offer you these concrete documentations for quality management:

• Initial sample inspection report according to VDA 2, EN 9102
• Factory certificates 3.1 and 2.2 according to EN 10204
• Dimensional protocol through 3D measuring technology (Faro measuring arm)
• Declaration of conformity for pressure tests

If you have any further questions, please feel free to contact our experts here.