NovaNox® integral insulations are an important component of vehicle technology for improving the performance and efficiency of engines and exhaust lines. They are used to protect temperature-sensitive engine components from damage and to optimize the functioning of catalytic converters, exhaust manifolds and diesel particulate filters.
Integral insulation consists of a high-temperature resistant insulation and a very thin stainless steel foil, which is applied by an embossing tool to the desired contour of your components. The use of thin stainless steel foils minimizes weight, while the excellent insulating properties of integral insulation significantly reduce heat loss and keep system temperatures constant in machinery, equipment and vehicles.
Another advantage of integral insulation is the optimum protection against contact during continuous operation. This is particularly important for mechanics working on engines and exhaust pipes, as they are protected from burns while the machine or vehicle is in operation. In addition, surrounding sensitive components are protected from radiated heat and premature wear.
In addition to reducing radiated heat, integral insulation must also be reliable in the face of permanent weather, vibration, high exhaust temperatures and mechanical stresses. For this reason, only high-quality materials are used to ensure that the integral insulation lasts a long time and retains its protective effect.
Another important aspect of NovaNox® integral insulation is compliance with legal standards such as EURO 6 or Tier 4. By using integral insulation, vehicles and machines can comply with the required emission standards and thus reduce their environmental impact.
Overall, NovaNox® integral insulation offers an effective solution to protect engine components and exhaust pipes in automotive engineering from damage and to improve the performance and efficiency of machines and vehicles. The high-quality materials and reliable processing ensure long durability and a constant protective effect, even under demanding conditions.
As an experienced manufacturer in insulation technology, NovaNox® offers customized thermal integral insulation for engines and exhaust pipes. Our NovaNox® integral insulation can effectively minimize radiated heat up to +1,200°C to prevent heat loss and maintain constant system temperatures in machinery, equipment and vehicles.
Our integral insulation is contour-molded using embossing dies and provides tight welding of butt edges to ensure a tight, snug fit. This minimizes radiated heat while providing excellent contact protection. We also supply customized pipe systems, exhaust ducts and silencers as a ready-to-install solution including our integral insulation.
Our NovaNox® integral insulation ideally protects surrounding, sensitive components from radiated heat and premature wear. At the same time, connection points, brackets or sensors remain accessible thanks to the individual cut. Trust our many years of experience in the development and production of customized thermal integral insulation for your engines and exhaust lines.
NovaNox® metallic insulation is a high-temperature resistant insulation with a very thin stainless steel foil that varies in thickness depending on temperature requirements. This innovative technology enables the NovaNox® integral insulation to provide optimum protection against temperatures of up to +1,000°C. The insulation is encased in a very thin stainless steel foil, which can be reduced to 0.1 mm if required. Despite the compressed design, NovaNox® integral insulation provides optimum protection against radiated heat.
Due to its low weight and reduced insulation thickness, the insulation system is particularly suitable for very tight installation spaces with high radiation heat. NovaNox® integral insulation is mainly used to protect temperature-sensitive engine components, such as manifolds, turbochargers, exhaust housings, downpipes, catalytic converters and mufflers. With NovaNox® you get a tailor-made solution for your insulation requirements.
1. what is the purpose of NovaNox® integral insulations?
Metallic insulations are used to improve the performance and efficiency of engines and exhaust pipes and to protect temperature-sensitive components.
2. How is the integral insulation applied to the components?
It consists of insulation and a thin stainless steel foil, which is formed into the desired contour by an embossing tool.
3. What are the advantages of integral insulation for touch protection?
Integral insulation prevents burns to mechanics working on the engines and exhaust pipes, and protects surrounding sensitive components from radiated heat.
4. What requirements must the integral insulation meet?
It must be reliable in high temperatures, weather, vibration and mechanical stresses.
5. what materials are used for integral insulation?
Only high quality materials such as high temperature resistant insulation materials and stainless steel foils are used.
6. How does the integral insulation affect the system temperature?
It reduces heat loss and keeps the system temperature constant in machines, equipment and vehicles.
7. How does integral insulation help meet regulatory standards?
It enables vehicles and machines to comply with required emission standards such as EURO 6 or Tier 4, thus reducing environmental impact.
In order to achieve a result for your integral insulation that is as close to series production as possible, even in the prototype phase, we work closely with you in the development, planning and design of the construction, material and production process. This ensures optimal results and compliance with your time and cost planning.
For the final touches, we analyze the FAI results and optimize the manufacturing process for the highest possible efficiency and cost-effectiveness. In doing so, we help to significantly shorten the introduction times and to successfully start series production as planned. This is easy on your project budget and provides optimum security.
From demand planning to logistical handling, we take over the complete process for you. We provide you with a total of 1,200 square meters of storage space as a consignment warehouse to ensure uninterrupted production processes. On the one hand, this saves you costs compared to having your own storage capacity. On the other hand, you can produce more cost-effectively in larger batch sizes. Your optimum component supply with integral insulations for series production is assured.
Your thermo-integral insulations can be delivered from the consignment warehouse on schedule and flexibly on demand. Your existing logistics processes are fully integrated. The optimal solution for a secure component supply with integral insulations from NovaNox® throughout the year.
